DPF Solutions

What is the meaning of DPF?

 

DPF stands for Diesel Particulate Filter.  This filter is fitted to exhaust system of the vehicle and it  looks like a catalytic converter. The filter works for removing diesel particulate matter or soot and function of DPF in the vehicle is to produce cleaner exhaust gases because of pollute environment less.

 

Diesel Particulate Filter is designed to do good but unfortunately, at the same time many people will know that, it DPF cause more trouble things. Because when the time is moving on, DPF filter is getting lose its functionality. So it causes trouble instead of good.

 

As any type of filter needs, Particulate Filter needs to be cleaned periodically to keep working as expected from a filter. The cleaning process of the Diesel Particulate Filter has a known the technical term that is called regeneration. This cleaning process is done by burning the soot, that is in the Diesel Particulate Filter, to a very high temperature and this process must be combination of this burning activity.

 

Regeneration process should be done by taking place in your normal use of vehicle. Did you even see that white some from the exhaust of a vehicle? It is totally regeneration.

 

Diesel Particulate Filter is use in our life for cars and light commercials from around 2003. In this DPF is prepared commonly for Euro 4 regs (2005) by the year early takers that are Peugeot, Renault and BMW.

 

For diesel cars and light commercials, being fitted a Diesel Particulate Filter is made obligatory with Euro 5 (2009) and with Euro 6 (2009) this obligation is tighten up further.

Several Problems when DPF is being used

 

If regeneration process doesn’t work properly as expected, it causes soot in the exhaust system that is affecting performance and fuel consumption.

 

When the working of regenerations is left unattended, it causes a blocked DPF and the blocked DPF causes very expensive damage to engine components of vehicle. At the same time a blocked DPF is potentially fire risk because of overheating in the exhaust system. But this danger is pretended in most new car by the manufacturer producing vehicles with “limp home” safety mode. When the danger is detected, the car will go limp home safety mode and is working by using minimum power.

 

If you want to do regeneration, it is quite simple to do. You must drive regularly at some speed on open road, for instance driving should be on motorway and at around 2500 RPM approximately 30 minutes. You should repeat this routine at least once a month. This process keeps your system working good and safely.  But as everybody know that, diesel vehicles generally are used on short-distance driving and in city traffic and these vehicles don’t totally complete full regeneration process because of this usage requirements.

 

Although regeneration works how expected from it, while the time is moving on, the ash residue will come together at Diesel Particulate Filter and the same result, that’s blocked DPF, is seen. Because of this result, please don’t ignore if DPF warning light or Anti-Pollution warning is on dash and get a professional advice immediately.

 

 

(The DPF that is required to change immediately.)

What does re-mapping mean?

 

ECU (Electronic Control Unit) remapping is actually the modern state of “chipping” technology that’s known between 1980’s and 1990’s.

 

What does ECU mean?

 

ECU stands for Electronic Control Unit. This technology is being added to all vehicles since 1999. Electronic Control Unit is manufactured as an onboard computer to all vehicles by the manufacturer. 

 

What does Electronic Control Unit do in the vehicle, actually?

 

Both of monitoring and controlling of the ignition timing, fuelling, air intake, and boost pressure of an engine is the mission of the Electronic Control Unit and all of parameters of them are pre-programmed by the manufacture.

 

Electronic Control Unit is programmed by the manufacturer in the factory and it provides us to allow for build tolerances into their engines and to over comply with emission standards. 

 

All kinds of climate conditions are considered when Electronic Control Unit is designed. It is set to withstand operation in extreme environments. Some countries may have sub-standard fuel quality instead of standard fuel quality and Electronic Control Unit cope with that problem, too.

At the same time allowing for some owner’s sub-standard service intervals and driving are set by the Electronic Control Unit.

 

By using ECU remapping, you can change the parameters that’s came within the Electronic Control Unit and result of this processes are much more responsive, full efficient and the vehicle that has much smoother running.

 

Series of steps of the ECU remapping can be found mixed by someone and ECU remapping uses highly sophisticated technology, too. But in fact it’s not as hard as it looks and the required processes to do ECU remapping is quite simple. First of all, find the tuning stats which belong to your vehicle.

 

 

What is required to do ECU re-mapping? 

 

First of all, the specialist equipment made by us, is need to plug into Electronic Control Unit socket or port of your vehicle. This Electronic Control Unit socket or port can be found underneath the dashboard or under e bonnet in the engine bay. The moment our specialist equipment is plugged in, the equipment figures out the Electronic Control Unit and downloads an information file that contains the data relevant and needed to figure out how the vehicle is currently performing. The downloaded information file is analyzed and finds new efficient parameters for Electronic Control Unit and the file, just obtained that contains new parameters, is uploaded to Electronic Control Unit. And ECU re-mapping is done. It is totally easy.

 

If you are in doubt, feel free regarding of all immobilizer and chassis information. All of this important information is saved safely upon this procedure. 

 

We think it is very important to inform that, all remaps are written as a custom on the day and they are totally unique for each vehicle of our costumers that we work together. They are not ready and pre-programmed before that many companies except us do.

 

Which vehicles can be done ECU re-mapping?

 

Whatever your vehicle is fitted with a turbo system or not, you can apply ECU re-mapping. But if your vehicle is fitted with a turbo system, benefit of the ECU re-mapping is the most. But if you have a vehicle , that’s has normally aspirated engine, power increase can be from up to 15%

                Recently it showed growth in automotive technology. Thanks to this development, users can choose the desired features. But the selected vehicles can be sought for more power and performance. One of them is vehicle programming. Vehicles are normally offered for sale with certain limitations. These limitations include HP (horsepower). These operations, which are set as standard, are bordered by the brain when they reach the boundary point. In this case, your vehicle can not go higher than that border. In such cases, programming can be done specifically for the vehicle.

                Your vehicles may show fuel change as normal road performance. These changes generally result in more fuel consumption in the city and less fuel consumption in the long haul. On a long road, vehicles have less stop-and-go rate and therefore less consumption. This rate may increase in low HP (horsepower) vehicles. On low HP vehicles, high power is required for vehicle weight at take-off. In this case, the vehicle may increase fuel consumption. For this reason chiptuning operations are carried out on vehicles. Generally, the process is to program directly to the vehicle's brain. With this programming, it is possible to upgrade the tool HP to the desired level. Thanks to this upgrade, the ratio between the power of the vehicle and the fuel at the moment of launch drops.


                The data stored in the vehicle's memory is backed up before programming. This backup process is more convenient. The performance of the tools after programming has increased visibly. For example, a 110 HP vehicle can be programmed up to 130-140 HP. In this case, the fuel ratio of the vehicle also decreases. In the case of increased performance, better efficiency is obtained from the vehicles. Change is very noticeable.

                One of the most important features that should not be forgotten is that you have to be careful with the tools to be programmed. Definitely should be a backup.

 

                Tools in today's technology have also changed vehicles. If we want to talk about this change, the most important ones are vehicle brains. Although the vehicle brains are mechanically designed, they also contain programs thanks to their chipss. There are different brain structures for each vehicle during production. At this point each vehicle is produced as a normal package. In this respect, the vehicle is programmed with certain restrictions on the brains. For example, new or untreated vehicles have a certain torque limit. This limit can not be exceeded. But in vehicles with chiptuning program you can raise this limit and get even more fun. You will see the change in takeoff and vites shift.

           The vehicles normally come in a pack. This package is the normal performance of that vehicle. For this reason, the tools may need to power up. In this case the vehicle will not reach the desired level of expectation. In this case, the original values are read from the OBD socket of your vehicle as required action. Then, the values of the backup are edited and reprogrammed. The programmed brain can be reinstated. You can change this as many times as you like. Chiptuning vehicles can increase power by up to 20% and save up to 15% on fuel.

As you well know you can chip tuning can increase your vehicle performance alot without need of new parts to your vehicle. You may wonder how it is done? It can be done by a professional chip tuner. There are various way to program you chip.

One is over OBD port. OBD is an communication port. It gives information about the engine like fuel level, error codes etc… First you have to give 12V to car battery then you need to connect OBD socket. Over OBD socket your ECU will be flashed. This is the easiest method. You will be done in just 30 minutes.

One of the other way is that over BDM. You need to take ECU out of your vehicle to use BDM port. BDM port is the most reliable one becuase you can supply 12V to your ECU easliy. Also with BDM you can take backups of your ECU rom. After taking ECU out of yoru vehicle and connecting it to an BDM port, you can easily flash it.

If you vehicle does not support any of this dont worry there are still ways to do it. You can flash it by booting to boot mode. First you need to take ECU out of your vehicle and the nwhitch special cables and equipment you can boot into boot mode and flash it. You vehicle motherboard may need some resistors to added to work properly.

For older cars you can solder EEPROM chip. This mostly done for old vehicles that does not support OBD, BDM or boot mode. You need to flash an EEPROM chip and replace your ECU EEPROM chip. This need desoldering. This is the last resolt and mostly done on very old vehicles. 

Vehicles after 2009 does not support OBD and BDM port. Because of this booting into boot mode is mostly used. If done by a professional chip tuner it is very safe.

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Did you know that you are not getting full performance out of your vehicle? Because manufacturers wants more reliable configuration instead of the most optimal one, your vehicle ECU mapped to work reliable. With simple tricks you can improve your vehicle performance without changing any part.

With help of a professional chip tuning programmer, you can improve your vehicle performance a lot just in nearly 30 minutes. 

ECU(the electronic control unit) is basically brain of your computer and controls configuration of your vehicle parts like air/flow ratio, ignition time, launch control etc..

Launch control for instance can be installed with third party addons. It will keep engine RPM at specified level until you change gear. This will give you launch boost compared to standart launch. 

You can also give your vehicle a boost too. Most of the engines that come with turbo increases air intake to a more reliable level instead of the optimal level. You can set ECU to intake more air which means you can burn more fuel trough turbo. Note that this increases pressure inside of your vehicle. You engine and its parts should be able to withstand such pressure.

Also manufacturers put safety measures to your speed and rpm. You can remove these safety limits but you should not that these safety measures put in the place for a reason. You should replace some part of your vehicle.

You can set air/fuel ratio to optimal an optimal level to get most of the performance out of your vehicle. Manufacturers set your air/fuel ratio to a more reliable value instread of optimal performance. After tuning you must always clean your air flow filter because after tuning you engine will need all the air it can get.

Chip tuning will unlock full potential of your vehicle. It may sound too good to be true but with a professional chip tuning programmer. Your vehicle and its components come from factory to work reliable instead of the full performance. With chip tuning we can improve performance of your vehicle by increasing air/fuel ratio, ignition time and other various variables. 

Reprogramming the chip in the injection system will improve the performance of the vehicle and will reduce fuel usages. With a careful tuning you will gain performance without any drawbacks. 

For instance you ignition timing can be set to optimal level to get best ignition performance out of your vehicle. Out of factory your ignition time is set to a more reliable and fault free variable, because user may use low-quality fuels. If you are living in under-developed ares you may use poor-quality fuel. After tuning you will be getting a lot better ignition and suprise might even suprise you. Such small change can have a very big impact on your vehicle performance. Note that you should be using good-quality fuel in order to prevent damage to your engine.

Your air/fuel ratio also affects your vehicle performance. Like ignition time it is set to a reliable state to accommodate different types of engine and possible bad state of air filter. When chip tuning you vehicle optimal settings will be used for the air/fuel ratio. You must regularly clean you air filters to prevent any damage and to get optimal performance out of your vehicle. 

These days chip tuning mostly done by flashing ECU over OBD-II socket. Modern vehicle can be tuned just by updating ECU software.

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Have you ever wondered, if you could get full performance out of your vehicle? You can achieve this with tuning you your vehicle ECU. ECU stands for electronic control unit. Engine manufacturers often uses reliable control mapping because of poor-quality fuel and engine variations. You ECU can be programmed to get full performance of your vehicle. Your chip can be programmed by an professional chip tuning programmer. 

Idea of chip tuning may sound like a fancy dream; you are adding horsepower without changing anything in your car. Ignition timing is one of the ways to do it. When cylinder is filled with with an air fuel mixture your spark plug waits ECU to give signal to initiate ignition. If ignited too early, the force generated will counter engine piston movement. Too late and you will lose horsepower. With chip tuning you can set it to perfection. Manufacturers set the timing in such way so it can be more reliable because poor-quality fuel may cause knock and ruin your engine.Therefore after optimizing your ignition time you should always use good-quality fuel.

Also, did you know that most of the vehicles have governors to limit and RPM? You can remove these limits with chip tuning although you should not that those limits are there for a reason. Your engine and pipes may not be able to withstand such pressure and heat. You might want to replace some parts of your vehicle with afterwards.

You must remember that these may void your waranty and reduce your engine longevity. Chip tuning is not only done to get full performance without caring for your vehicle. It is also done for getting optimal performance of your vehicle without reducing its longevity and voiding warranty.